Case study

Reducing complexity - enhancing stability

How we helped a Nordic company strengthen their supply chain and cut costs by 20%.

Obstacles:

  • Language, time zone and cultural barriers
  • Lack of on-site quality inspections

Percentage savings

20%

Components

4

Manufacturing process

Gravity casting

Previous supplier

Chinese supplier (sourcing through us)

Quantity

200 - 1.200 pcs

Material

JIS AC4A

  • Improvement of on-site QC
  • Overcoming cultural barriers
  • Reduction of costs
  • On demand logistics

Initial situation: Navigating sourcing challenges in China

For over 10 years, a Nordic company had been purchasing gravity-cast parts with CNC machining directly from China. While the long-term relationship had its benefits, the company faced persistent issues:

  • Language, time zone, and cultural barriers slowed communication.
  • Lack of on-site quality control made it impossible to monitor production quality.
  • International logistics were challenging to manage.
  • Limited expertise in international sourcing made it difficult to adapt to disruptions.

During the COVID-19 crisis and global supply chain disruptions, the company was overwhelmed by these challenges. They needed a reliable partner to stabilize the supply chain and improve efficiency.

Project start : Taking control and optimizing the process

To solve the company’s challenges, we implemented a structured approach:

  • Took over communication and introduced our team to the existing supplier.
  • Negotiated pricing face to face to improve cost efficiency.
  • Implemented on-site quality control (QC) with our own skilled personnel.
  • Used our currency hedging strategy to maximize savings and secure prices.
  • Ensured fast technical solutions through our in-house engineering team.

These improvements led to smoother deliveries and cost predictability .

However, after one year, the Chinese supplier exited production, forcing a major decision:

  • Find a new supplier in China with the same quality, price, and service levels.
  • Explore alternative sourcing markets outside of China.

Solution: A shift to Vietnam

We pursued both options and quickly identified a more competitive solution:

  • The Chinese supplier had increased prices, making them unprofitable for our client.
  • A newly audited Vietnamese supplier offered.
  • Lower costs
  • Better overall quality
  • Stronger local communication through our Vietnamese team

Results: The impact

  • 10% cost reduction compared to the old Chinese prices.
  • 20% cost reduction compared to China’s new pricing.
  • 60 days from sample order to full approval – including the Lunar New Year break.
  • Ongoing serial production stored in our warehouse for faster delivery.

Next steps: Resilience is key

With a more efficient and cost-effective supply chain in place, we are now exploring additional opportunities to expand production with the Vietnamese supplier. This shift ensures long-term stability, better pricing, and improved logistics for our client.

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